EFTA01809693.pdf

WHELEN® ENGINEERING COMPANY INC Installation Guide: CenturionTM Lightbar Option Kit Model KROTAC (Center Rotator) Internet: www.whelen.com Sales e-mail: Canadian Sales e-mail: Customer Service e-ma Safety First This document provides all the necessary information to allow your Whelen product to be properly and safely installed. Before beginning the installation and/or operation of your new product, the installation technician and operator must read this manual completely. Important information is contained herein that could prevent serious injury or damage. Proper installation of this product requires the installer to have a good understanding of automotive electronics, systems and procedures. If mounting this product requires drilling holes, the installer MUST be sure that no vehicle components or other vital parts could be damaged by the drilling process. Check both sides of the mounting surface before drilling begins. Also de-burr any holes and remove any metal shards or remnants. Install grommets into all wire passage holes. If this manual states that this product may be mounted with suction cups, magnets, tape or Velcro®, clean the mounting surface with a 50150 mix of isopropyl alcohol and water and dry thoroughly. Do not install this product or route any wires in the deployment area of your air bag. Equipment mounted or located in the air bag deployment area will damage or reduce the effectiveness of the air bag, or become a projectile that could cause serious personal injury or death. Refer to your vehicle owner's manual for the air bag deployment area. The User/Installer assumes full responsibility to determine proper mounting location, based on providing ultimate safety to all passengers inside the vehicle. For this product to operate at optimum efficiency, a good electrical connection to chassis ground must be made. The recommended procedure requires the product ground wire to be connected directly to the NEGATIVE (-) battery post. • If this product uses a remote device to activate or control this product, make sure that this control is located in Automotive: an area that allows both the vehicle and the control to be operated safely in any driving condition. • Do not attempt to activate or control this device in a hazardous driving situation. • This product contains either strobe light(s), halogen light(s), high-intensity LEDs or a combination of these lights. Do not stare directly into these lights. Momentary blindness and/or eye damage could result. • Use only soap and water to clean the outer lens. Use of other chemicals could result in premature lens cracking (crazing) and discoloration. Lenses in this condition have significantly reduced effectiveness and should be replaced immediately. Inspect and operate this product regularly to confirm its proper operation and mounting condition. Do not use a pressure washer to clean this product. It is recommended that these instructions be stored in a safe place and referred to when performing maintenance and/or reinstallation of this product. FAILURE TO FOLLOW THESE SAFETY PRECAUTIONS AND INSTRUCTIONS COULD RESULT IN DAMAGE TO THE PRODUCT OR VEHICLE ANDIOR SERIOUS INJURY TO YOU AND YOUR PASSENGERS! For warranty information regarding this product, visit www.whelen.com/warranty e1998 Whelen Engineering Company Inc Form No.13392E (02050I ) EFTA_R1_00168395 EFTA01809693 Installation: 1. Remove the two Torx head screws that secure the end cap to the base. (Fig. 1) 2. Slide the lens sections off the end of the base and remove the dividers to gain access to the lightbar base (Fig. 2). Be sure to note the order the lenses were installed on the lightbar. IMPORTANT: The lenses are seated very tightly into the lens divider gaskets to prevent leaks. You will need to insert a screwdriver at each corner (between the black endcap and aluminum base) and gently pry the lens out to break it free from the dividers. Pry each side out a little at a time, alternating from one side to the other until the lens slides out easily. Before reassembling, apply a small amount of liquid dish detergent to the sides of the rubber gaskets to help them slide in easier and obtain a better seal. NOTE: If this is a replacement for an existing old style rotator, remove any remaining VHB adhesive tape (if present) from the base of the lightbar before proceeding (see page 3). 3. Measure the base to locate the center point of the lightbar. Using this center mark, place the rotator assembly on the base with the motor cradle oriented toward the front of the lightbar. Secure the rotator assembly to the appropriate channel in the base using the two flat washers and 3/8" hex head screws provided (Pg. 3). 4. Mount the 2 mirrors supplied as shown in the illustration. Note the mirror orientation as well as the location and clearance dimensions. Secure the mirrors using the 114" hex head screws provided. Wiring: 1. Secure the ground lug for the rotator assembly to the channel in the base using the internal tooth lock washer and 1/4" hex head screw provided. 2. Connect the ORANGE extension wire to the faston connector coming from the rotator assembly. Run the input wire along the base as illustrated and connect to the ORANGE wire (or any unused wire) in the lightbar wiring harness. 3. Neatly dress and place any loose wires under the cable clamps in order to avoid interference with any moving parts. 4. Replace and secure all domes. Mounting hardware threads into the grooves in the light bar base. Page 2 EFTA_R1_00168396 EFTA01809694  n- 7 Switching from the Old Style Rotator: CITY. 01lf. OTT. ITEM PART NUMBER DESCRIPTION CAUTION: The outer surfaces of this product may be • 02.0362992 t • il <c • %TER ROTATOR CENTURION"' / 4.1- & 52 with mod soap it water. The use of any other chemicals may void the product warranty. Do not use • 02.0362992-I •ti: ch \TER ROTATOR CENTURION"' 160' a pressure washer. • 0 2 - 0 352992 -( j 2 KIT CENTER ROTATOR CENTURION"' /72' NR AIR Mt 1 02-0363225-00 ASSEMBLY / ROTATING REFLECTOR? 150 / 12 /50 WARNING: Do not install habgen bulbs exceeding 2 2 2 2 WASHER. /MO FLAT the maxrnwn wattage for your rotator. This will be 6 6 8 3 SCREW IS X at PriExWASHHO SS TYPE B either 35 or 50 watts depending on which rotator you t I I 5 SCREW. RI X ur PriEXwASHHO SS TYPE B have. (Refer to Parts List) 2 2 2 6 68-5462695-00 MIRROR. HALOGEN 30 DEGREE OLD STILE ROTATOR BASE 1 7 6 7- 1F 91833190 WIRE. 18 AWG ORANGE W/1AALE & FEMALE FASTONS • 191 ROTATOR RPM I VOLTAGE BAR LENOIR - ' - 67.1F 911533230 WIRE. 18 AWG ORANGE W/ MALE 8 FEMALE FASTONS - 23- 0. 15ORPM-I2VDC 50WATT 0.48' OR 62' I - I Before removing the old rotator. scribe a mark 1 150FtP9424VDC 35WATT 1.80- 1 • • 9 67.1F91833290 WIRE. 18 AWG ORANGE W/ MALE 8 FEMALE FASTONS - 29* 2 175RPM-I 21IDC 50WATT 2.72' onto the base of the lightbar, centered exactly AIR AIR AIR 10 02-0363225-01 ASSEMBLY / ROTATING REFLECTOR 1150 / 24/35 3 175RPM-24VDC 35WATT between the mounting screws of the old rotator ASSEMBLY, ROTATING REFLECTOR I175112/50 as shown. This is where the mounting screws NR NR NR 11 02.0363225.02 ro. PART NUMBER KEY: 02-0362992- _ _ UCHIDA/ LENGTH of the new rotator will go. As you see from the A/R NR AM 12 02.0363225.03 ASSEMBLY. ROTATING REFLECTOR 1175 / 24/35 illustration. their are markings on the old rotator - - 13 34.0041987.06 LAMP REPLACEMENT (124 - 50W) i FOR ITEMS 1811 ROTATOR Amen that you can use to find the center. - • • 13 34 0041987.02 LAMP REPLACEMENT (24V • 35W)/ FOR ITEMS 10 8 12 001.14436 -U FRONT OF LIGHTBAR CO 0 Attlith ground lug IO base of bar, using hex screw. Connects to ORANGE wire (or any unused wire) in Veber harness. CENTER LINE OF LIGHTOAR IMPORTANT: The Cable coming from the lightbar must be fused. Follow the diagram below. Fusing will vary depending on whether you have a 12 or 14 Volt Rotator. +— CUSTOMER SUPPLIED SWITCH •=11 O.Nti G.ft TO POWER FUNCTION WIRE CUSTOMER -t Center Rotator SUPPLIED FUSE: 7.5 AMP FUSE 11 Volt Rotator or a 3 AMP FUSE - 24 Volt Rotator L6ES9L00- 1.21- V.LAB EFTA01809695