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Operator: BOSCO AVIATION Work Card No.: 270530-1-1
Serial No: 32806 (YD405) 737-BAWD) REVISION 20
RegNo. VP-CBS Date Lecget. 30-MAY-2017 Workorder No.: WO 17O530C8B
DATE(DD/MMM/MY) HOURS CYCLES
Due At
Accomplished
9/04; L1gX3
Task No Task Duce*don
170530-1-1 PERFORM TEST 5 — POWER ASSURANCE CHECK AS PER 8737 AMM TASK
71-00-00.700-813-F00. COMPLETE THE ATTACHED FORM ENGINE DATA AND RECORD
SHEET FIGURE 501/71-00-00.990.803-F00 (SHEET 1OF 2) AND RECORD IN THE
ADDITIONAL DATA REQUIREMENTS SECTION, THE BAROMETRIC VALUE AT THE TIME
OF RUN.
P/N: S/N • LABOR HRS: COST:
REPAIR STATION'
CORRECTIVE ACTION: Pfr Pot 1b 5 / ES r afrift- fr__eveihded la 43 P.' _
AIn fn TASK I 00-_00 - 100 - - fop.
TECHNICIAN SIGNATURE' Z- ";;;;;C'esIC KIND Of CERTIFICATE & NO •
166-CAY-AMO-2014
INSPECTED BY: ,••Nti
,• 24:J KIND OF CERTIFICATE & NO • 166-CAY-AMO-2014
30-MAY-2017 0 CAMP SYSTEMS 1 of 1
WID: 24560128.1 Total Pages • Initial .
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Operator: aOsco AVIATION
Work Card No.: 170530-2-2
Serial No: 32806 (YD405) Model: 737-8AWF31 REVISION 20
RegNo. VP-CBB Date Loggec: 30-MAY-2017
Workorder No.: WO 170530088
DATE(DD/PIMM(YTYY) HOURS CYCLES
Due At
Accomplished ul M o gi I
It.,VIS-le 4192 _1
Task No Task Description
170530-2-2 PERFORM ACCELERATION CHECK PER AMM TASK 71.00-0
0-700.824-F00 (TEST 8)
P/N: S/N: LABOR HRS: COST:
REPAIR STATION'
CORRECTIVE ACTION' ( fr eer/A r 3 &Ca feito-n? ter: I PIFr Am AS
I -00 -OO ••110O -•v34—A2,9 #s7-- bnezt n71) .4m,1
TECHNICIAN SIG
KIND OF CERTIFICATE & NO.- 166-CAY-AMO-2014
INSPECTED BY: :a y es- 3., etil
KIND Of CERTIFICATE & NO.- 166-CAY-AMO-21114
30-MAY -2017
CD CAMP SYSTEMS
WID: 24560130-1 1 of I
Total Pages- Initial
Return completed copy via email to
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CAMP ,_CHEE.1
Operator: BOSCO AVIATION
Work Card No.: 170530-3-3
I Serial No: 32806 (YD405) Model: 737-8AWB3 REVISION 20
RegNo. VP-C8B Date logged.
Workorder No.: WO 170530am
DATE(DOMMM/YYYY) CYCUES
DueAt
ACcoallished
log*.Le
Task No Task Dosaiption
170530-3-3 POWER ASSURANCE CHECK AT ALL THREE SPEEDS (65, 70 AND 75%
NI)
P/N:
LABOR HRS: COST:
REPAIR STATION'
CORRECTNEACToN: tot D ASS4Itaroce
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TECHNICIAN SIG /„.. .a.____
ic KIND Of CERTIFICATE & NO • 166-CM-A610-2014
INSPECTED BY: D"A t2 KIND OF CERTIFICATE & NO • 166-CAY-AMO-2014
30-MAV-2017
0 CAMP SYSTEMS
WID: 24560131.1 1 of 1
Total Pages , Initial
Return completed copy via email to
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Insi•••••••Ier...„/-
clif4P Work Order Tally Sheet Report
SERIAL: 32806 (YD405) REGNO : VP-C88
DATE IN : UTC:5/30/2017 MODEL NAME : BB) 737-7001GW/-8
DATE OUT : UTC:5/30/2017 11:00:00 PM 00/-900ER WORK ORDER C: WO 17053003B
ICAO : KIND
SERVICE CENTER : COMLUX MALTA
LTD.
ITEM NO
DESCRIPTION
TECHNICIAN INSPECTOR
170530-1-1 ENGINE. PERFORM TEST 5- POWER 4
71-0O.O0-700-813-F00. COMPLETE THEASSURANCE CHECK AS PER 8737 AMM TASK TECH :
ATTA efrOPC INSP
SHEET FIGURE 501,71-00-00-990-803-F00 CHED FORM ENGINE DATA AND RECORD
ADDITIONAL DATA REQUIREMENTS SEC (SHEET 1 OF 2) AND RECORD IN THE v.-411?
OF RUN. TION. THE BAROMETRIC VALUE AT
THE TIME
170530-2-2 ENGINE, PERFORM ACCELERATION CHE
(TEST 8) CK PER AMM TASK 71.00.00-700.824-F0
0 Srn t :747.2...-<?5- •
TECH u *CC*./a INSP
170530-3-3 ENGINE. POWER ASSURANCE CHE
CK AT ALL THREE SPEEDS (85. 70 AND 75% NI) Xfaree7 -
TECH : eiL—O-66O/O INSP :
30MAY-2017
0 CAMP SYSTEMS
1 of 1
EFTA00812374
CFM56 ENGINES (CFM56-7) I AirdtZEIA,S 1
737-600/700/800/900
AIRCRAFT MAINTENANCE MANUAL
DATE
30 MAY -2-0 n
AIRPLANE DA TA
ENGINE DATA
AIRPLANE NO. FUEL TYPE ENG
ENGINE MODEL ENGINE 5/N
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Engine Data and Record Sheet
Figure 501/71-00-00.990-803-F00 (Sheet 1 of
2)
EFFECTIVITY
BBJ ALL
71-00-00
Page 507
D633A101-B8J
AGEING PIXOPRIZ~ • Cer•Vi
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Oct 15/2015
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EFTA00812375
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Work Order Contents Report
SERIAL: 32806 (YD40S) REGNO W-(38 MODEL NAME : EEO 737-7001GW/-800/-900ER
DATE IN : UTC:30-May-2017 12:00 AM DATE OUT WORK ORDER alt: WO 170530088
: UTC:30-May-2017 11:00 PM IOO : KIND SERVICE CENTER : COMLUX MALTA LTD.
WOMKCARD DESCRIPTION
STATUS
M 1705304-1 ENGINE, PERFORM TEST S - POWER ASSURANCE CHECK AS
PER VP OPEN
COMPLETE DIE ATTACHED FOOT ENGINE DATA AND RECORD SHEET AMM TASK 71-0040-7C0-613-F00.
1OF 2) AND RECORD IN THE ADDITIONAL DATA REQUIREMENTS FIGURE 501771-00-00-990-803400 (SHEET
TIME OF RUN. SECTION, THE SAROVETRIC VALUE AT THE
2.0 1705304-2
ENGINE, PERFORM ACCELERATION CITEOC PER AMM TASK
71-00-00-700424400 (TESTS) OPEN
3.0 170530-3-3
MINE, POWER ASSURANCE CHECK AT AU. THREE SPEEDS (65,
70 AND 75%01) OPEN
Proparmt By: Siwkhart
DM*:
&en& &Hart 30 Okay 2017
Approved By:
Date:
30-MAY-2017
CAMP SYSTEMS
1 at 1
EFTA00812376
L CFM56 ENGINES (CFM56-7) gifirosArAfc
737-600/700/800/900
AIRCRAFT MAINTENANCE MANUAL
(b) Look at the inside surfaces of the fan cowl panels or thrust reverser as applicable for new
fuel, oil or hydraulic stains.
(c) Do the leak check again after you replace or repair the tubes, tube flanges. fittings or
components.
F. Put the Airplane Back to Its Usual Condition
SUITASK 7140-0.410.013•00
WARNING: OBEY THE INSTRUCTIONS IN THE PROCEDURE TO CLOSE THE THRUST
REVERSERS. IF YOU DO NOT OBEY THE INSTRUCTIONS. INJURIES TO
PERSONS AND DAMAGE TO EQUIPMENT CAN OCCUR.
(1) If they were opened, do this task: Close the Thrust Reverser (Selection),
TASK 78-31-00-010.804-F00.
SUBTASK 7140.00.410.014-F00
(2) Do this task: Close the Fan Cowl Panels. TASK 71-11-02-410-801-F00.
END OF TASK
TASK 71-00-00-700-813-F00
7. Test 5 - Power Assurance Check
(Figure 503, Figure 504. and Figure 505)
A. General
(1) The Power Assurance Check is not a good test for performance analysis of the engine. Do not
use only the Power Assurance Check to accept or reject an engine. The power assurance run
is usually not sufficiently stable to accurately calculate the engine's health. You can get a more
reliable performance analysis by doing a test cell operation or on-wing performance trend
monitoring.
(2) Do this test to make sure the engine will get takeoff power without the EGT or N2 at redline
limits.
(3) For a specific %N1, this check will calculate the maximum EGT and the %N2 target values.
(4) This check can be done at one of three different N1 speeds: t is
recommended that the initial check be done at 65% N1. If th e , is operator
policy, men do a subsequent test at the higher N1 speeds.
(5) This procedure will also give the steps to adjust the EGT limit (make an altitude correction of
the maximum EGT) when you operate the airplane at an airport above sea level. The actual
EGT margin is based on the airplane route structure.
B. References
Reference Title
24-22-00-860-811 Supply Electrical Power (P/B 201)
71-00-00-700-819-F00 Stop the Engine Procedure (Usual Engine Stop) (P/B 201)
71-00-00-800-807-F00 Start the Engine Procedure (Selection) (P/B 201)
73-21-00-700-808-F00 IDENT/CONFIG (P/8 501)
73-21-0D-740-803-F00 EEC BITE TEST - RECENT FAULTS (P/B 501)
C. Tools/Equipment
Reference Description
STD-1122 Thermometer - Alcohol/Mercury (or equivalent meter meets task
requirements)
EFFECTIVITY
BBJ ALL 71-00-00
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L CFM56 ENGINES (CFM56.7) 0 _4117E/ACC
737-600,70018001900
AIRCRAFT MAINTENANCE MANUAL
D. Power Assurance Check
SUBTASK 114040-970-00S-F00
CAUTION: DO NOT USE THE TOTAL TEMPERATURE INDICATION FROM THE AIRPLANE FOR
THE AMBIENT AIR TEMPERATURE. THIS WILL PREVENT AN INCORRECT TRIM
TARGET SELECTION.
CAUTION: DO NOT PUT A MERCURY THERMOMETER ON THE AIRPLANE. MERCURY (FROM
A BROKEN THERMOMETER) CAN CAUSE DAMAGE TO THE AIRPLANE
COMPONENTS.
(1) Use a thermometer, STD-1122 to get the ambient air temperature (OAT) in the shade of the
nose wheel well.
(a) Record the OAT on the data sheet.
SUBTASK T14040470404-F00
(2) Use the OAT to get the %N1 Target speed, the Max EGT and Max %N2 for the applicable
engine model and thrust rating (Figure 503, Figure 504. and Figure 505).
NOTE: The 7826 and 7B26/B1 engine models are equivalent in thrust rating. The 7827 and
e ngine models are equivalent in thrust rating.
(a) Record the %N1 Target, Max EGT and Max %N2 on the data sheet.
(b) To do a check of the thrust rating, refer to the Ident/Config page, do this task:
IDENT/CONFIG. TASK 73-21-00-700-808-F00
1) Record the trim level for the N1 Modifier Adjustment used in the Test Results.
SUBTASS 7tMMM04OtP00
(3) Do this task: Supply Electrical Power. TASK 24-22-00-860-811.
SUBTASK 1140-00460401400
WARNING: MAKE SURE YOU OBEY ALL THE INSTRUCTIONS AND PRECAUTIONS WHEN
YOU OPERATE AN ENGINE AT HIGH POWER. REFER TO THE ENGINE GROUND
SAFETY PRECAUTIONS TASK. IF YOU DO NOT OBEY THE INSTRUCTIONS AND
PRECAUTIONS, INJURIES TO PERSONS AND DAMAGE TO EQUIPMENT CAN
OCCUR.
(4) Do this task: Start the Engine Procedure (Selection), TASK 71-00-00-800-807-F00.
(a) Make sure the BLEED 1 and BLEED 2 switches are in the OFF position.
(b) Set the applicable GEN switch to the OFF position and release.
NOTE: This will remove the load from the IDG, if it is not already removed.
1) Make sure the applicable GEN OFF BUS light comes on.
(c) Let the engine become stable at the idle-power position for five minutes.
SUBTASK T140.00440.0104, 00
(5) Make sure that the applicable switches on the overhead panel. P5. are in the OFF position:
(a) WING ANTI-ICE
(b) ENG ANTI-ICE 1 or 2.
SUBTASK 714040460-175400
(6) Make sure the PROBE HEAT "A" or "Be switch on the overhead panel, P5, is in the ON
position.
NOTE: For engine operation at high power, the EEC can go into Alternate Mode operation if
neither pitot probe is heated.
EFFECTIVITY
88J ALL 71-00-00
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L CFM56 ENGINES (CFM56-7) gifiroreArc
737-600/700/800/900
AIRCRAFT MAINTENANCE MANUAL
SUSTAIN( 71•00•00400411400
(7) Monitor all engine parameters.
(a) Carefully monitor the EGT and N2 indications.
SUBTASK 71-00•00469•165400
(8) Slowly move the applicable forward thrust lever to the N1 target speed that you got for the
applicable MPA power level:
(a) It is recommended that the 1ni is check e done at 65% N1. If that test fails. or if it is
operator policy, then do a subsequent test at the higher N1 speeds.
(b) If this is a subsequent check at a higher speed, make sure the engine runs at the
idle-power position for a minimum of 10 minutes before you increase the engine speed
again.
SUBTASK 71•00-00410-034400
(9) Let the engine become stable at this power assurance target for a
SUBTASK TI•40•06410496400
(10) arameters from the power assurance target on the data
s ee .
SUSTASK 7140-00-SWISAFOO
(11) Slowly move the applicable forward thrust lever to the idle-power position.
SUSTASK 7140404704$400
(12) When this check is complete. make a decision if an additional check is necessary as follows:
(a) If the test was satisfactory, you can do one of these steps:
1) Do the above check again at the higher N1 speed; or,
2) Continue to the steps to stop the engine.
BBJ 001-004, 006, 008-018, 020, 021, 023-026. 028-037.039, 040, 042, 043, 061, 064, 068, 070-072,
075. 076, 078, 079, 082, 083, 086, 087, 091-095, 097-099, 111-114, 116-119, 121, 122, 124, 125, 401,
404, 405, 407, 409, 410, 415417, 901-905 PRE SB 737.30A1063
a) Put the Probe Heat "A" and "B" switches on the overhead panel. P5, to the
OFF position.
BBJ 005, 007, 019, 022, 027, 038, 041, 062, 063, 066, 073, 077. 080, 085, 096, 120, 123, 126-399, 402,
403, 406, 408, 412.414, 418422, 906-999; BBJ 001-004, 006, 008-018, 020. 021, 023-026, 028-037,
039, 040, 042, 043, 061, 064, 068, 070-072, 075, 076, 078, 079, 082, 083, 086, 087, 091-095, 097-099,
111-114, 116-119, 121. 122, 124, 125, 401, 404, 405, 407, 409, 410, 415.417, 901-905 POST SB
737-30A1063
b) Put the Probe Heat "A" and "B" switches on the overhead panel, P5. to the
AUTO position.
BBJ ALL
c) Do this task: Stop the Engine Procedure (Usual Engine Stop),
TASK 71-00-00.700-819-F00.
(b) If the test is not satisfactory, do the above check again at the higher N1 speed.
EFFECTIVITY 71-00-00
BBJ ALL
I O633A101-MU
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AIRCRAFT MAINTENANCE MANUAL
(a) Use these steps to find if there is a positive or negative difference between the N1 target
and the N1 record:
1) If the N1 target is more than the N1 record, there is a positive difference.
2) If the N1 target Is less than the N1 record, there is a negative difference.
(b) For each 0.1% of positive difference In N1, 0.8 degrees C must be added to the EGT, and
0.03% must be added to the N2 value that you recorded during the test.
(c) For each 0.1% of negative difference in N1, 0.8 degrees C must be subtracted from the
EGT, and 0.03% must be subtracted from the N2 value that you recorded during the test.
Table 503/71-00-00-993-925-F00 Adjustments for Difference between N1 Target and N1 Record
Parameter Correction Value/0.1 %N1
EGT 0.8 Degrees C
N2 0.03%
(d) If the engine has been configured with 7BUI or higher version of the EEC software, use
kT6 G 27/83) the data for the applicable rating in the table below to adjust the N2 margin (Table 504).
5 rLE eg9 Yin NOTE:
LT (7cs-1
Table 504/71-00-00-993-932-F00
Rating NT Margin Adjustment" VI
3,,,f 38r►`7`'
7924 or 7824/3 1.2
792291 or 7822/381 1.3%
7822 or 7822/3 1.5%
g-Theets-----/ 1.7%
•[ ie adjustment is applicable to SAC and DAC engines.
[2) N2 Margin (Adjusted) • Calculated N2 Margin - N2 Margin Adjustment
(e) This is an Example Calculation for the MPA Test Table - 70% Nt of the 7620 engine for
an OAT of 10 degrees C (Figure 504):
BBJ ALL; AIRPLANES WITH SINGLE ANNULAR COMBUSTOR (SAC) ENGINES
Table 505171-00.00-993-908-F00
FROM MPA TEST TABLE - 70% Ni. OAT OF 10 DEG C
N1 TARGET = 69.4%. EGT MAX =726 DEG C. N2 MAX = 91.8%
TEST DATA RECORDS. N1 RECORD = 69.7%, EGT RECORD = 695 DEG C
N2 RECORD = 81%
N1 TARGET < N1 RECORD, A NEGATIVE DIFFERENCE
al DIFF = N1 RECORD - N1 TARGET = 69.7 - 69.4 = 0.3
EGT ADJ = EGT RECORD - (0.8/0.1)(N1 DIFF) = 695 - (0.8/0.1X0.3) = 692.6 DEG C
N2 ADJ = N2 RECORD - (0.03/0.1XN1 DIFF) = 81% - (0.03/0.1X0.3) = 80.9%
FIND EGTAND N2 MARGINS WITH THE VALUES OF EGTADJ AND N2 ADJ
EGT MARGIN • EGT MAX - EGTADJ • 726 - 692.6 • 33.4 DEG C
N2 MARGIN • N2 MAX • N2 ADJ • 91.8 - 80.9 • 10.9%
EFFECTIVITY
BBJ ALL 71-00-00
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BCCPC PROGRETARY .Cysylip , Ova Mel Work • Sof Ode pne to, details
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737-600/700/800/900
AIRCRAFT MAINTENANCE MANUAL
BBJ ALL; AIRPLANES WITH SINGLE ANNULAR COMBUSTOR (SAC) ENGINES (Continued)
Table 505/71-00-00-993-908-F00 (Continued)
N2 Margin (Adjusted) =
10.9% (Calculated N2 Margin) - 1.7% (N2 Margin Adjustment) = 92%. I II12)
ill Get the N2 margin adjustment from Table 504
(21 Adjust the N2 margin for engines configured with 7BUI or higher software.
88.1 ALL
SUSTASK 114040704 3/400
(2) To adjust the EGT margin for altitude. do these steps:
(a) Find the Altitude Correction Adjustment for the applicable engine and altitude in the table.
1) Use the highest altitude on the airplane's route structure.
2) The EGT corrections shown are for takeoff worst case flight condition and Includes
ambient temperature and altitude effects.
3) Linear interpolation is necessary for altitudes between the table values.
(b) Subtract the altitude adjustment value from the calculated EGT margin.
Table 506/71-00-00-993-911-F00 Altitude Adjustment Factors
ALTITUDE ENGINE MODEL I I)
FEET 7820 7622 7822/81 7824 7624/61 7826 7626/82 7827 7827161
7826/81
'CO 24 0 0 0 5 7 0 0
0 24 0 0 0 5 7 0 0
1000 24 0 0 0 6 7 0 0
2000 24 0 0 0 7 8 0 0
3000 24 0 0 0 7 8 0 0
4000 24 0 0 0 8 6 0 0
5000 24 0 0 0 5 4 0 0
6000 18 0 0 0 3 0 0 0
7000 12 0 0 0 0 0 0 0
8000 6 0 0 0 0 0 0 0
9000 0 0 0 0 0 0 0 0
>9000 0 0 0 0 0 0 0 0
LE . /3F. AND -76E RATINGS
(c) To continue the same Examp e Calculation for altitude adjustment, assume the highest
airport is at 4000 feet.
BBJ ALL; AIRPLANES WITH SINGLE ANNULAR COMBUSTOR (SAC) ENGINES
Table 507/71-00-00.993-912-F00
FOR A 7820. 4000 FT ALTITUDE. ALTITUDE ADJUSTMENT FACTOR = 24
EGT MARGIN ALT = EGT MARGIN - ALTITUDE ADJUSTMENT FACTOR
EFFECTIVITY
BBJ ALL 71-00-00
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EFTA00812381
CFM56 ENGINES (CFM56-7) cofirostsca
737-600/700/800/900
AIRCRAFT MAINTENANCE MANUAL
BB./ ALL; AIRPLANES WITH SINGLE ANNULAR COMBUSTOR (SAC) ENGINES (Continued)
Table 507/71-00-00.993-912-F00 (Continued)
- 33.4 - 24
= 9.4 DEG C
BB.) ALL
SWUM 71.0.WM.OSNW
(3) To adjust the EGT margin for N1 modifiers, do these steps:
(a) Find the N1 Modifier Adjustment for the applicable engine model and trim level.
1) To find the trim level, do this task: IDENT/CONFIG, TASK 73-21-00-700-808-F00.
(b) Add the adjustment to the calculated EGT margin.
Table 508/71.00-00-993409-F00 N1 Modifier Adjustments
ENGINE MODEL in
TRIM 7820 7822 7822/81 7824
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